Na.Ion.NRW

Development of a sustainable sodium-ion battery made in NRW

Brief description

In light of the current energy crisis and the significant dependence on and shortages of raw materials for established battery technologies, there is an urgent need for an ecologically and economically sustainable solution for electrochemical energy storage in Germany as a technologically independent location. This research consortium is working on a sustainable electrochemical storage concept based on sodium-ion technology, utilizing locally available, cost-effective, and environmentally friendly raw materials for future applications in stationary energy storage systems.

The project's objective is to produce large-format sodium-ion battery cells (SIBs) on a pilot scale. Additionally, demonstrator modules based on both commercially available and self-developed SIBs will be constructed. Accompanying laboratory work is necessary for cell development to optimize the final interactions among the battery components. A battery management system is also being developed and implemented in parallel. As part of the research project, we are testing the "drop-in" capability with existing plant technology for battery cell production, and we are preparing a life cycle assessment of SIBs. The desired cell chemistry will not rely on critical battery raw materials such as lithium or cobalt. 

Establishing a local sodium-ion economy in North Rhine-Westphalia (NRW), in collaboration with industry, will lay a crucial foundation for a more resilient future regarding energy and raw materials policy.

Schedule

The work timeline is divided into six work packages:

1. pre-development on a laboratory scale (MEET, PEM)

2. cell production (Fraunhofer FFB)

3. battery management (PEM Motion)

4. battery module (Hoppecke Batterien)

5. life cycle assessment, market and patent analysis (IfbM, University of Münster, Hoppecke Batterien)

6. project management (Fraunhofer FFB)

Utilization of results

The Na.Ion.NRW project aims to provide valuable insights into how established manufacturing processes and technologies used in lithium-ion battery cell production can be applied to sodium-ion technology. This is particularly significant for the existing and emerging battery industries in Germany. The project facilitates a potential transition to a technologically independent battery industry based on sodium-ion technology.

By leveraging the project's findings, industrial stakeholders can work with the expertise of the Fraunhofer FFB to address the specific challenges and requirements associated with this new technology, making it easier for them to enter the market. Additionally, the project aims to develop technological knowledge across the entire value chain—from materials to battery modules—to gain a comprehensive understanding of sodium-ion technology. This will specifically enhance the capability to produce sodium-ion-based battery cells.