Scaling battery technologies in the "FFB PreFab"

Accelerating the introduction of innovations to the market

Scaling processes, from laboratory conditions to industrial standards, is a central challenge of modern production technology. The transition from the laboratory bench to industrial production is filled with various challenges, as larger-scale effects that were not observed in the laboratory often come into play.

© Fraunhofer FFB

These unpredictable scaling effects must be understood and eliminated. It is necessary to comprehensively scale processes, evaluate novel processes, and test them in an industrial environment to make new technologies attractive and marketable for industrial application.

What are the implications of technology scaling for us at Fraunhofer FFB?

We test and evaluate innovative technologies that have proven promising at the laboratory level on an industrial scale together with our partners from research and industry. By integrating these technologies into our flexible pilot cell production in the "FFB PreFab" using innovation modules, we optimize the process of the scaling effects that occur and finally validate the process in the context of the entire battery cell production.

Companies can use our comprehensive research infrastructure to test and optimize their technologies. The findings can not only be based on the singular development topic, but the transparency of an open battery production line means that further information (e.g. quality, costs, etc.) can be made available across the board while at the same time safeguarding all property rights.

© Fraunhofer FFB
The innovation modules are rooms in the clean and dry rooms of the "FFB PreFab" that can be rented for testing and validating technologies. They are located directly next to the production line.
© Fraunhofer FFB
© Fraunhofer FFB
Our laboratories offer plenty of space for flexible working. The open areas allow for individually configurable use of space (e.g. through gloveboxes) and thus the scaling of new synthesis and production processes.

Our infrastructure for scaling and research

The innovation modules and laboratories as rental and cooperation areas are a unique feature of the Fraunhofer FFB. These enable companies to test their system concepts temporarily and evaluate them in the context of the entire cell production process. In addition, components can be installed and tested in our existing production line. This offers companies the unique opportunity to validate their technologies under real production conditions integrated into our production line.

Comprehensive understanding of processes & our research infrastructure

Our interdisciplinary team brings together extensive experience from various fields (including STEM and engineering) to develop customized solutions for our cooperation partners. With access to the latest technologies and infrastructures and many years of experience in working with industrial partners, we are ideally equipped to overcome your challenges in battery production and support you in scaling your technology.

Your contact person

Kristina Borzutzki

Contact Press / Media

Dr. Kristina Borzutzki

Group leader Process engineering

Fraunhofer Research Institution for Battery Cell Production FFB
Bergiusstr. 8
48165  Münster

Phone +49 241 8904-643

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